A few years ago my husband lost a winter hat with a bill that he loved to wear. He hasn’t been able to find one to replace it, so he asked that I make him a hat. Unfortunately, I procrastinated this project during the winter and now in the middle of April he won’t have many opportunities to wear it. Today, though, there’s a high of 49 with wind, so he was happy to put it on and wear it to school. I found a pattern that I liked from The Green Dragonfly. Since I altered it quite a bit I’ll repost it here with my changes. I don’t know if my yarn was a smaller size or if my husband just has a huge head, but I had to do several more rounds to increase the circumference of the hat.
I used Vanna’s Choice brand size 4 acrylic yarn in Navy and a G hook. One 3.5 oz skein of this yarn was plenty for this hat.
Hat
Make a magic circle and ch1, 5 sc into the ring (6sc).
Use a stitch marker at the start of each round, do not join
Round 2: Work 2 sc in each stitch around (12)
Round 3: 2 sc in next stitch, sc in next st, repeat around (18)
Round 4: 2 sc in next stitch, sc in next 2 stitches, repeat around (24)
Round 5: 2 sc in next stitch, sc in next 3Â stitches, repeat around (30)
Round 6: 2 sc in next stitch, sc in next 4Â stitches, repeat around (36)
Round 7: 2 sc in next stitch, sc in next 5Â stitches, repeat around (42)
Round 8: 2 sc in next stitch, sc in next 6Â stitches, repeat around (48)
Continue in this pattern until you’ve completed 15 rounds with a total of 90 stitches around the edge of the hat. This is the amount I needed for my husband’s head with the yarn and hook size I used.
Rounds 16 – 30: Sc in each stitch around. Fasten off.
Bill
Top Side: Using a couple of stitch markers, mark out 22 stitches on front center of hat.
Row 1: With right side facing, join yarn in first marked st, working in front loops only, sc in each of the 22 stitches.
Row 2: Ch 1, turn, sc in each stitch across, sc in back loops in next 2 stitches on the hat (24)
Row 3: Ch 1, turn, sc in each stitch across, sc in front loops in next 2 stitches on the hat (26)
Row 4: Ch 1, turn, sc in each stitch across, sc in back loop in next 2 stitches on the hat (28)
Row 5: Ch 1, turn, sc in each stitch across, sc in front loop in next 2 stitches on the hat (30)
Row 6: Ch 1, turn, sc in each stitch across, sc in back loop in next 2 stitches on the hat (32)
Row 7: Ch 1, turn, sc in each stitch across, sc in front loop in next stitch on the hat (33)
Row 8: Ch 1, turn, sc in each stitch across, sc in back loop in next stitch on the hat (34)
Fasten off.
Bottom Side
Row 1: With wrong side facing, join yarn on wrong side of Row 1 of brim, sc in back loops of first 22 stitches.
Row 2: Ch 1, turn, sc in each stitch across, sc in front loops in next 2 stitches on the hat (24)
Row 3: Ch 1, turn, sc in each stitch across, sc in back loops in next 2 stitches on the hat (26)
Row 4: Ch 1, turn, sc in each stitch across, sc in front loop in next 2 stitches on the hat (28)
Row 5: Ch 1, turn, sc in each stitch across, sc in back loop in next 2 stitches on the hat (30)
Row 6: Ch 1, turn, sc in each stitch across, sc in front loop in next 2 stitches on the hat (32)
Row 7: Ch 1, turn, sc in each stitch across, sc in back loop in next stitch on the hat (33)
Row 8: Ch 1, turn, sc in each stitch across, sc in front loop in next stitch on the hat (34)
Row 6: Ch 1, turn, sc in each stitch across, sc in back loop in next stitch on the hat (33)
Fasten off.
I cut down the bill from an old ball cap to create stability in the bill. Any heavy plastic cut into the right shape should work well. Using a whip stitch sew in the bill into the two pieces.
Weave in all ends, and Viola!
Have fun!
Kristen